Electric Vehicles and Industrial Automation

PPC specializes in Functional Polymer Coating Applications for Electric Vehicles and Industrial Automation.

The electric vehicle market has seen significant growth around the world, helping to further achieve carbon neutrality goals for a greener future. The shift from traditional petrol-powered combustion engines to hybrid and full EVs has placed lithium-ion batteries at the heart of modern e-mobility solutions.

The most popular coatings are generically Fluoropolymers and Thermoplastic Coatings we apply include:

  • TEFLON®  from Chemours/DuPont Performance Coatings
  • Xylan®, produced by PPG Whitford Worldwide.
  • Rilsan® Polyamide 11 coatings
  • Ryton® Coatings from Solvay
  • Molybedium Disulfide ( MoS2),aka. Molykote®  from Du Pont
  • Scotchcast® from 3M
  • Zinc Flake  Coatings from Magni® Coatings.
  • Vinyl Plastisols, Polyethylene, PVC and Polyolefins

Key Properties Required for Functional Polymers Application for Electric Vehicle (EV) Industry:

  1. Corrosion Resistance – Protects metal surfaces from oxidation and rust.
  2. Chemical Resistance – Shields components from exposure to harsh chemicals and environmental conditions.
  3. Thermal Stability – Withstands extreme temperatures without degradation.
  4. Electrical Insulation – Essential for preventing short circuits and enhancing safety in electronic components.
  5. Wear and Abrasion Resistance – Extends the lifespan of parts subject to mechanical stress.
  6. Lightweight & High Adhesion – Ensures strong bonding with substrates without adding significant weight.

Applications in the Electric Vehicle (EV) Industry:

  1. Battery Protection – Coatings provide thermal insulation and corrosion resistance for EV battery casings and terminals.
  2. Motor and Electronics Coating – Insulative coatings protect electric motors, wiring, and PCBs from environmental damage and electrical faults.
  3. Chassis and Structural Parts – Anti-corrosion and abrasion-resistant coatings enhance the longevity of EV frames and underbodies.
  4. Thermal Management – Heat-dissipating coatings improve the efficiency of cooling systems in EV powertrains.
  5. Aesthetic and Functional Finishes – Advanced coatings provide high-gloss finishes and reduce dirt accumulation for exterior body panels.

With the rise of electric vehicles, industrial coatings play a crucial role in improving efficiency, durability, and safety, making them a key component of the EV revolution.

Elevating performance through advanced coatings